System Optimization
Assembly Tool Integration
Today’s assembly process requires a vast understanding of technologies ranging from shut off clutch tools to advanced tightening strategies utilizing transducerized torque tools. Having the right tool with proper integration allows you to optimize the assembly area, reduce rework costs, enhance quality and increase productivity. Whether your application requires standard tightening, torque data collection or quality control, we can help integrate a solution that’s right for you.
Air System Engineering & Design
Are you looking for assistance on a compressed air system project you’re working on? From a small piston compressor to a large rotary compressor system, we can manage and implement a complete system installation. The key to achieving the supply of high quality compressed air is the creation and implementation of an optimized compressed air system plan. A proper initial design of your system will result in superior operation and performance while reducing energy and maintenance costs.
Supply & Demand Side System Assessments
Whether your goal is to boost productivity, decrease waste or optimize efficiency, you can gain valuable information about production and efficiency, identify leaks in your system, and receive recommendations for cost savings with our system assessment services. Our supply side assessment focuses on the air compressors, air treatment and accessories while our demand side assessment focuses on the inside of your facility, analyzing the distribution system and point of use. Our system assessments help to identify and quantify opportunities to reduce energy costs and improve reliability while optimizing productivity.
Air Audit
Is your compressed air system designed optimally? Did you know that up to 50% of air compressor energy is wasted due to leaks, suboptimal piping configurations and control settings? There’s no such thing as one size fits all and the results of an air audit can provide a good understanding of your compressed air system based on data driven results.
Air Leak Detection
Compressed air system efficiency can be significantly compromised by air leaks and on average, air leaks are responsible for 20-30% loss in total air in most manufacturing plants. To put this in perspective, a 1/4″ air leak at 100 PSIG can cost up to $8,000 per year in energy costs. Detecting compressed air leaks with an ultrasonic acoustic detector is the most reliable way to see if your system is leaking. We offer turn key leak detection services that include identifying, tagging, logging and repair of compressed air leaks.